Paddy Cleaner Machine

Introduction

In the entire rice processing process, cleaning is the first step, and also the most easily overlooked, crucial step. Incomplete impurity removal not only accelerates the wear and tear on subsequent equipment, such as rice hullers and milling machines, but also directly affects the purity and whole grain yield of the finished rice. ANON, with years of experience in grain processing equipment, offers a series of rice cleaning machines with high efficiency in impurity removal, energy saving, and environmental protection, and stable durability as their core advantages, helping you control rice quality from the source!

ANON’s platform offers rice cleaning machines, including cylindrical primary cleaning screens, flat rotary screens, vibrating cleaning screens, gravity destoners, and combined cleaning machines. We can customize the most suitable cleaning machine for your production needs, helping you control rice quality from the source.

Cylindrical Primary Cleaning Screen: The cylindrical primary cleaning screen is the first choice for the coarse cleaning process. It uses a rotating cylindrical screen where the rice tumbles and advances inside the drum. The inner screen has a large aperture for screening large impurities, while the outer screen has a small aperture for screening fine impurities.

Flat Rotary Screen: The flat rotary screen can be used for more refined processing of fine impurities. After the rice grains enter the screen surface, the screen rotates in a planar motion, further separating larger and smaller impurities through two layers of screens with different apertures, ensuring more thorough grain sieving. A constantly bouncing elastic ball is placed between the two layers of screens to effectively prevent clogging.

Vibrating Cleaning Screen: The vibrating screen uses high-frequency vibration technology to sieve rice according to different particle sizes, achieving grading and sorting with high impurity removal efficiency. Combined with a negative pressure suction system, it removes fine sand, dust, and other light impurities simultaneously. Through multiple advanced technologies, it provides you with comprehensive cleaning and processing solutions, improving your rice quality and market competitiveness.

Rice Destoner: Utilizing the specific gravity difference between rice and stones, the inclined screen surface combined with wind adjustment achieves precise separation of stones and sand particles, resulting in a high stone removal rate without damaging rice grains.

Combined Cleaner: The combined cleaning screen is generally a combination of a cylindrical primary cleaning screen and a destoner, integrating multiple functions into one compact structure with a small footprint, suitable for large-scale production lines.

Features

1.Flexible Configuration

ANON paddy cleaner machines are available in five models. You can purchase them individually or combine them to create a complete cleaning line based on your needs. A cylindrical primary cleaning screen removes large impurities, followed by a flat rotary screen for fine grading, then a vibrating cleaning screen to remove dust and fine impurities, and a gravity stone remover to precisely remove stones. Alternatively, you can choose a combination cleaning screen to complete all cleaning processes in one go.

Whether it’s a family workshop processing a single variety of rice or a large rice mill handling orders for multiple specifications, we can provide suitable configuration solutions.

Through this entire process, the rice impurity removal rate can reach 99.8%, increasing the proportion of whole rice grains by 10%-15%. Stones, sand, broken rice, and other impurities are thoroughly removed. Rice processed in this way has a better appearance and purer taste, resulting in a better reputation and a higher price, whether for personal consumption or bulk sales.

2.High Efficiency and Continuous Operation

Our ANON paddy cleaner machines are designed to operate continuously for an entire day. It offers stable feeding and output, seamlessly integrating with rice hulling, milling, and polishing processes on a rice production line, resulting in a significant efficiency improvement.

Compared to older cleaning machines, it eliminates the need for frequent shutdowns for feeding and debris removal, greatly reducing downtime. It is particularly suitable for large rice mills and grain cooperatives that require mass production, ensuring rapid production during peak seasons and allowing you to seize market share.

3.Wide Range of Applications

ANON paddy cleaner machines offer a diverse range of models, each with different specifications to suit various production capacities. For small workshops or home-based processing, a standalone machine is ideal, such as a cylindrical primary cleaning screen paired with a gravity destoner. This simple, space-saving solution meets your daily processing needs. For medium-sized factories, especially those with a daily output exceeding 40 tons, a vibrating cleaning screen is essential for fine cleaning and is suitable for processing various rice varieties. Finally, for large rice mills, prioritize combination cleaning screens or a complete series of interconnected systems for 24-hour continuous operation. Processing capacities range from 1 to 20 tons per hour, seamlessly integrating with subsequent processes such as hulling, milling, and polishing for higher efficiency and better results.

4.Protecting Subsequent Equipment

ANON rice cleaning machines excel at handling various impurities, from large to small. From stones to dust, each layer is cleaned thoroughly, ensuring impurities do not enter your rice milling machine, polishing machine, or color sorter.

The benefits of this approach are reduced wear and tear on internal parts, screen clogging, and overall losses, extending the lifespan of the entire production line.

Compared to undisturbed raw materials, using our cleaning machine can reduce subsequent equipment maintenance frequency by 40% and repair costs by 30%, ensuring long-term stable operation of your production line and minimizing downtime for maintenance.

5.Improve Product Quality

Rice processed by the ANON paddy cleaner machine has fewer impurities, more uniform and plump grains, resulting in better appearance and taste, meeting higher processing standards. Whether packaged as premium rice for retail or supplied to restaurants, food factories, and supermarkets, it can fetch a higher price, with a premium of 15%-25% compared to ordinary cleaned rice. Consistent quality helps you build a good reputation, giving you a competitive edge in the market and making it easier to capture the high-end market.

6.Environmentally Friendly

The ANON rice cleaner features a built-in negative-pressure air separation system that effectively handles dust generated during cleaning, preventing pollution of the workshop and meeting environmental requirements for food processing, while also protecting the health of operators. Simultaneously, its sealed design prevents rice from absorbing moisture and dust again, making the finished rice more durable for storage and simplifying subsequent packaging and transportation, eliminating the need for additional dust removal and moisture-proof equipment.

7.Durable and Easy to Maintain

The entire ANON paddy cleaning machine series is made of food-grade stainless steel, which is corrosion-resistant, rust-resistant, and wear-resistant, making it particularly suitable for humid processing environments. It can easily last 8-12 years, providing long-term peace of mind. Key components such as cylindrical screens and rotary screens are standardized designs, making them extremely robust and durable.

The intelligent control system monitors and adjusts the machine’s operating status in real time, ensuring stability and safety. A visual window allows for easy observation of machine operation and faults, making operation and maintenance simple. The quick-release structure makes replacement and cleaning easier, requiring no special tools and can be done by one person.

Routine maintenance only requires periodic cleaning of the screens and inspection of the transmission parts. We also provide replacement services for vulnerable parts, resulting in low annual maintenance costs. Whether used as a standalone machine or operating a complete line, it saves you time and money.

Conclusion

ANON’s paddy cleaner machines can precisely remove fine impurities from the surface of rice, ensuring rice quality and hygiene standards. In addition to the above cleaning equipment, we also offer various other types of rice milling equipment. If you need to build a factory, we also support rice production lines with a daily output of 1-200 tons. Finally, whether it’s a small farm or a large farm, the agricultural equipment we provide can meet your needs. Choosing us means choosing a guarantee of quality and efficiency!

FAQ

1. Will the rice be broken during the cleaning process?

No. All our machines are designed with gentle movement to minimize breakage. The screen surface moves gently at a reasonable speed, preventing strong impacts or compression of the rice. Under normal use, the broken rice rate is very low, preserving the integrity of the rice as much as possible, reducing raw material waste, and increasing the head rice yield.

2. Which is better, a vibrating cleaning screen or a flat rotary screen?

It mainly depends on your needs. If the rice has a lot of impurities and dust, requiring rapid cleaning, then choose a vibrating cleaning screen, as it has high efficiency in removing impurities and dust. If you value the grading accuracy of the rice and want to increase the proportion of whole rice, then choose a flat rotary screen, as it offers more precise grading and smoother operation. Simply put, choose a vibrating screen for efficiency, and a rotary screen for precision.