Introduction
A cotton picker, as the name suggests, is a cotton picking machine used to improve the efficiency of cotton harvesting and help farmers pick cotton quickly. This article will explain how cotton harvesters work, their benefits, how to increase cotton production, and how to choose a cotton harvester. If you are interested, follow me to read on.
What is a Cotton Picker
What does a cotton picking machine mean? Cotton pickers, also known as cotton harvesters, can collect cotton by tearing it from the boll during the harvesting process and can complete large cotton harvests in one go, very efficiently. By mechanizing your cotton picking, you can not only improve the efficiency of your cotton-picking but also reduce your labor costs and improve your profitability.
How Does a Cotton Picker Work
You might be curious about how a cotton harvester works. I’ll first explain the parts of the cotton picking machine, so it will help you better understand how it works.
Main Components of Cotton Picker
Our ANON cotton picking machine uses a horizontal spindle design. This type of cotton picking machine has a 96% picking efficiency and a lower trash content, about 10%, compared to vertical spindle pickers.
The main structure of the horizontal spindle cotton picker includes the cotton picking head, chassis, engine, electrical system, hydraulic system, cabin, control system, pneumatic cotton transport system, and cotton box. The most important parts are the cotton picking head and the pneumatic cotton transport system.
Cotton Picking Head
Divider: It gathers the cotton plants into the drum and can also lift fallen cotton plants.
Cotton-picking drum: The drum is the key component of a level spindle-type cotton picking machine. Many grooved conical spindles are installed vertically on the cotton-picking drum. These spindles are called “picking spindles.”
Cotton separation disk assembly: This is made up of several separation disks, each with grooves that help remove the cotton from the picking spindles.
Pneumatic Cotton Conveying System
Fan: The fan creates airflow, which helps transport the cotton to the cotton box.
Hydraulic clutch: It controls the fan’s drive, ensuring it works steadily and reliably.
How a Cotton Picker Works
Step1
First, as you slowly drive the cotton picking machine into the field of mature cotton, align the row divider with each row of cotton. The row divider at the front of the machine accurately gathers the cotton into the drum, preventing waste and helping to increase cotton yield.
Step2
When the cotton enters the cotton-picking drum, as I mentioned before, the conical picking spindles on the drum pull the cotton out of its bolls. These spindles rotate as the drum turns, effectively inserting into the cotton and pulling it out of the bolls. The de-bolled cotton then rotates inward with the spindles.
Step3
When the cotton on the picking spindle rotates into the cotton picking machine, it will hit the separation disks. The cotton separation disks move in the opposite direction of the cotton-picking drum, allowing the cotton to fall off the spindles.
Step4
The fallen cotton is blown to the cotton bin by the airflow created by the fan in the pneumatic cotton transport system. Our ANON cotton picking machine is also equipped with a baler. When the collected cotton fills the cotton bin, it is sent to the round baler. The round baler compresses the incoming cotton, wraps it in protective film, and then cuts it off, so people do not need to re-bale it.
The Advantages of Cotton Picker
Using a cotton picking machine to harvest cotton has many benefits, such as increased efficiency, saving labor and resources, and reducing the cost of picking cotton. It can also help you make money by using the cotton picking machine for harvesting.
Increased Efficiency
The efficiency of a cotton picker is much higher than manual picking. Even skilled cotton pickers can only collect up to 80 kilograms of cotton in a day. In contrast, our ANON six-row cotton picker can do the work of 1,200 cotton pickers in one day.
Save Manpower and Resources
During the cotton harvest season, it can be hard to find enough workers, and labor costs often go up because of the busy farming season. If you use a cotton picking machine, you won’t have to worry about this. It saves a lot of physical effort that would be spent on manual picking. Plus, the harvested cotton gets packed inside the machine, so you don’t have to pack it yourself, saving both manpower and resources.
When you choose to use a cotton picking machine, you only need one person to sit in the cabin to operate it. There’s no need for manual picking, which requires standing for long periods and doing repetitive work. Plus, you can harvest cotton in any kind of weather, making it very convenient.
Save Cost
Although buying a cotton-picking machine requires some investment, it’s a smart choice in the long run. Whether you’re harvesting your cotton or helping others for profit, it’s worth considering.
Tips for Improving the Cotton Output
When using a cotton picking machine, you probably want to know how to pick more cotton. I have a few tips that can help you increase your cotton yield while using the machine.
Tip 1
Before driving a cotton picking machine, you need to process the cotton first, such as spraying defoliants and ripening agents on it. It is recommended that the defoliation rate of the cotton reach 90% and the boll opening rate reach more than 95% before harvesting. It is recommended to wait for about 20 days after the defoliation rate is reached before picking. This will not only help you pick more cotton but also reduce the impurity content in the cotton.
Tip2
Once the cotton is ready, you can start picking. Plan the best route for the harvester and keep it moving in a straight line. When turning, stop the machine to avoid damaging the unpicked cotton plants.
Tip3
You should adjust the harvester’s speed based on the density, height, and moisture of the cotton plants. This way, you can make sure to pick as much cotton as possible and reduce missed spots and jams, which will increase your cotton yield.
How to Choose the Cotton Picker?
If you’ve seen our website, you’ll know that, unlike many foreign models that usually have six rows, our ANON cotton picking machines come in three-row, five-row, and six-row options for you to choose from.
If your land is not a large flat area, you can choose a three-row cotton harvester. The three-row model is more flexible and balances efficiency with cost.
The five-row and six-row cotton picking machines are more efficient than the three-row models. They are suitable for larger fields and can handle big jobs at once. You can choose based on the actual size of your land.
Conclusion
After the above introduction, I believe you should understand how important cotton picking machines are for agriculture. If you’re thinking about buying a cotton harvester, feel free to contact us anytime. We will provide you with high-quality machines and services.
FAQ
How can I reduce impurities in cotton while using a cotton picker?
Besides spraying defoliants on the cotton as I mentioned, you also need to regularly check the machine. Make sure to inspect the filters and cotton boxes regularly, as this can help you reduce impurities when using the cotton picking machine.
