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Whole Stalk Sugarcane Harvester

The whole-stalk sugarcane harvester is an agricultural machine specially used for harvesting whole sugarcane plants. It can automatically cut, remove leaves, bundle and load sugarcane.

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Whole Stalk Sugarcane Harvester 1 2 3
Whole Stalk Sugarcane Harvester
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Whole Stalk Sugarcane Harvester

A whole-stalk sugarcane harvester is a specialized agricultural machine that harvests sugarcane in its entirety for subsequent transportation, manual or mechanical defoliation, and pressing. It is suitable for sugarcane planting areas that require manual defoliation or whole-stalk harvesting.

1. Whole stem harvesting reduces breakage and extends sugarcane storage time.

2. A high stem integrity rate, the sugar factory purchase price can be increased by 5% -10%.

3. The body is lightweight and has a light impact on sugarcane fields, protecting the sprouting of roots.

4. The combined model achieves harvesting, leaf stripping, and conveying in one go.

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Whole Stalk Sugarcane Harvester

Feature Box

The whole stem sugarcane harvester has the core advantages of "preserving stem integrity, lightweight design, and integrated operation"
Whole-stalk harvesting
Whole-stalk harvesting
Retain the whole sugarcane to facilitate the subsequent selective leaf cutting and fixed-length cutting;
Segmented process
Segmented process
Requires cutting, laying, leaf stripping, and stacking multi-link equipment. Compared with the cutting type, the operation chain is longer, which can reduce the loss of sugar in the raw sugarcane when cutting;
Strong adaptability
Strong adaptability
Adjustable parameters can adapt to different sugarcane varieties and planting patterns, especially in hilly and small plots.
Low loss
Low loss
The cutting method is similar to cutting sugarcane by hand, which reduces the loss of sugarcane drying and has a low root breakage rate.
High efficiency
High efficiency
Compared with manual harvesting, the efficiency of the whole stem harvester is dozens of times higher.
Low impurity rate
Low impurity rate
After leaf stripping and other processes, the average impurity rate of sugarcane harvested into the factory can be as low as 2%-3%, which can meet the production requirements of the sugar factory and reduce the subsequent processing costs.
Easy to operate
Easy to operate
Usually one person can ride and drive, using full hydraulics and control, easy to operate and quick to maintain.

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Working Structure
Working Structure
Sugarcane supporter: symmetrically distributed at the front end, it straightens the sugarcane through spiral rotation to prevent the stalks from falling over during harvesting; Top cutter: a disc knife with adjustable height, used to cut the sugarcane tops (retaining effective stalks); Sugarcane cutter: a double disc knife, 6-10 cm deep into the soil, to ensure that the roots are cut neatly; Defoliator (some models), using a fan or rubber roller to partially remove sugarcane leaves Conveyor chain: usually a conveyor arm or loading arm, which delivers the whole sugarcane into the sugarcane transport vehicle or piles it on the ground. Some models are equipped with a sugarcane pressing roller to prevent slipping.
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Applications
Applications
Before using the whole-pole sugarcane harvester, you should thoroughly check the operating status of the cutting knife group, conveyor chain and leaf stripping device to ensure that the equipment is in good working condition; then, according to the terrain of the plot and the height of the sugarcane, reasonably adjust the cutting height and travel speed to ensure neat harvesting and reduce losses; during the operation, you should try to maintain a uniform speed to avoid problems such as blockage, sugarcane jamming or missed harvesting; after the operation is completed, you need to clean the bagasse in time, check the lubrication parts and perform daily maintenance to extend the service life of the equipment and ensure smooth operation next time.
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FAQ

01
What are the key points of daily maintenance?

After work, you should clean the sugarcane leaves and soil on the sugarcane supporter and conveyor chain in time to prevent the transmission parts from getting stuck; check the chain tension and add lubricating oil to the bearings, gears and other parts.
Regularly replace the blades of the cane cutter and sugarcane cutter, check the oil level of the hydraulic system, clean the filter, and avoid oil blockage that affects the lifting and lowering of the tool.

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02
What are the key points to pay attention to when operating a whole-pole harvester?

Before operation, you need to check whether the spiral blades of the sugarcane supporter are deformed, and the gap between the top cutter and the sugarcane cutter; remove stones and weeds in the field, and adjust the top cutter height, which is usually 2-2.5 meters from the ground according to the maturity of the sugarcane.
During operation, try to control the driving speed at 2-4 km/h, and drive at a constant speed and in a straight line to ensure that the strips are laid neatly; if the density of sugarcane suddenly increases, you need to reduce the speed to avoid the conveyor chain from getting stuck.

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03
What is the harvesting system for sugarcane?

Manual sugarcane harvesting is labor-intensive, requiring 850-1000 hours per hectare. Mechanical harvesters can be whole-stem harvesters or chopper harvesters. Whole-stem harvesters cut the sugarcane into strips, while chopper harvesters chop the sugarcane into strips.

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